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3D printer InssTek MX-1000 metal

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    MX-1000 (Standard)

    DED Machine with DMT & 5-Axis AM CAM

    Features:

    • Highly functional component production, re-modeling, repairing and special coatings
    • Excellent mechanical properties
    • Available using commercial metal powders
    • Enables to manufacture of complex shapes structure

    Group

    Specification

    No.

    Item

    Specification

    Unit

    1. Laser

    1.1

    Type

    Ytterbium Fiber Laser

    -

    1.2

    *Laser Power

    1,000 (*Max. 2,000)

    W

    1.3

    Safety Standard

    EN60825-1

    -

    2. Stage

    2.1

    X, Y, Z Stroke

    800 x 1,000 x 650

    mm

    2.2

    A, C Stroke

    -100 ~ +5/360

    Deg.

    2.3

    Worktable size

    450

    Ø

    3. Module

    3.1

    Optical Module

    SDM 1200

    -

    3.2

    *Beam Diameter

    1,200

    µm

    3.3

    Build rate

    14

    cm3/h

    3.4

    Layer Thickness

    450

    µm

    4. Feeding

    System

    4.1

    Powder feeding Rate (for Ti-6AI-4V)

    0.8~6.8

    g/min

    4.2

    Powder Hopper Volume

    Approx. 0.7

    liter

    4.3

    *Number of Powder Feeder and hopper

    3

    Set

    5. Software

    5.1

    Operating System

    Windows 7

    -

    5.2

    HMI Program

         MX-OS

    -

    5.3

    *CAM Software

    MX-CAM

    -

    5.4

    Feedback System

    DMT® Closed-Loop Control

    -

    6. Electrical

    Specification

    6.1

    Electrical Power type

    3P + N + PE (at 50-60 Hertz)

    -

    6.2

    Main machine voltage

    380

    V

    6.3

    Full load current

    100

    A

    7. Mechanical

    Specification

    7.1

       Machine Dimensions (without accessories)

    2,420 x 3,780 x 3,455

    mm

    7.2

       Machine Weight

    11

    Ton

     

    DMT Technology

    The most precise DED technology

    DMT® is Direct Metal Tooling that it is developed by InssTek’s own technical skills and it is classified as directed energy deposition technology by ASTM standard. The technology enables to produce complex-shaped metal products by using high power laser beam from 3D CAD data in a short time. it is applied to various industries such as electronics, automotive, medical, process, aerospace and defense.

    Applicable Materials for DMT® Technology

    Titanium

    CP Ti Gd2, Ti6Al4V

    Steel

    P20, P21 H13

    Stainless Steel

    304, 316, 420

    Nickel

    600, 625, 690, 713, 718

    Hastelloy

    22, 276

    Copper

    Cu-Sn, Al Bronze

    Cobalt

    CoCr, Stellite 21, 25

    CVM Powder System (Next step of powder feeding system)

    Explanation

    CVM (Clogged vibration method) Powder feeder is an advanced type of powder feeding system. It has remarkably stable powder feed rate, a semi-permanent lifespan, and a broad feeding rate range. It can feed titanium powder from 0.1g/min to 10g.min with no hardware change. Also, the gravity powder supply method and direct powder supply method with gas is applicable in the DED process.

     

    Key features

     

    • CVM (Clogged Vibration method) type powder feeder
    • Feeds multi materials at the same time
    • Gradually adjustable powder feed rate
    • No effected by metal powder ductility or shape
    • Feed rate range 0.1-10g/min (based on Ti6AI4V)
    • Gravity / direct feeding available
    • Impressively stable powder feed rate                           
    Подпись: <CVM Feeder System>
    CVM Feeder System (6EA) 
    CVM Feeder Block

    Multi Optic

    Cartridge type optic system

    Type

    SDM800

    SDM1200

    Beam Size

    800 um

    1200 um

    Build Speed

    4.3 cm3/h

    12cm3/h

    Layer Height

    250 µm

    450 µm

    Beam Profile

    Line Section View

    SDM 800 Cartridge and SDM 1200 Cartridge

    Simultaneous 5-Axis AM-CAM

    Perfect solution for Simultaneous 5-Axis AM-CAM

    Simultaneous 5-Axis AM-CAM is one of the most important part of DED Additive manufacturing. It makes us overcome the limitation of DED technology. It enables the application of complex  shapes that could not be manufactured by DED technology. Combine of INSSTEK’s years of Know- how and new software technology make this possible. Let’s try to break the limitation of DED with InssTek.

    Active Splitter (Co-axial type powder splitter with powder)

     Feature

     

    • Co-axial type Powder Splitter
    • Small amount of powder can be divided evenly
    • Easy to use (No need of Calibration of mechanical adjustments)

     

    Application

     

    1. Automobile

    1) Automobile Engine (Cladding on Valve seat for fuel-efficiency)

    InssTek’s AM technology increased fuel efficiency up to 2% of an automobile engine by cladding the valve seat of the intake port side of the engine

    2) Automotive Mold (Reconfiguration of Plastic Injection Mold) 

    Reduction of lead time and redesign cost by reconfiguration of plastic injection molds using DED technology. 

    3) Automotive Mold (Corossion-resistant material)

     

    30% lift cycle enhancement by printing corrosion-resistant material on normal material substrate. 

    4) Headlamp mold remodeling (Manufacturing lead time and cost are significantly reduced) 

    It was originally required to manufacture new mold for headlamp remodeling by DMT® Metal 3D technology Customer could have operational effectiveness:

         - Lead-time simplification 

         - Material cost reduction

    2. Aerospace

    1) Jet Engine Air Seal (Repairing for Korean Air Force)

    Restoration of damaged turbine engine part was required. Originally, restoration took a minimum of 3 months. InssTek reduced the cost and time dramatically. 

    2) Compressor Blade (Repairing for aircraft engine manufacture) 

    It was required to restore damaged part of turbine blade with titanium material.

    Before InssTek was involved in this project, the client contacted other competitors, but failed 

    3) Rocket Nozzle (Miniature for pretesting)

    Research for making new type rocket nozzle using multi material. 

    Manufactured with super heat resisting alloy material using simultaneous 5-axis motion

    4) Rocket Fuel Tank (R&D for pretesting) 

    Research for making general type fuel tank using in rocket. 

    Manufactured with titanium alloy using simultaneous 5-axis motion

    3. Manufacturing/Repair

    1) MIIT Disc (Manufactured using three different metal alloys)

    *Hollow Structure

    - Fully closed hollow structure

    *Overhang Structure

    - Printed without support, by DMT® 5-Axis Motion

    * Multi Materials

    -Complete part printed with multiple metal alloys in a single process (Printing duration: 75 hours)

    2) 5 Axis Sample (Simultaneous 5-Axis CAM made)

    Research done for gas pipe with Simultaneous 5-Axis motion. 

    The cross section figure starts from a circle and gradually forms to a rectangle. 

    4. Heavy Industry

    1) Multi Material Valve (Bi-material technology for anti-corrosion) 

    Research was conducted to make a new type over-lay valve using multi material. An Inconel valve was manufactured using Simultaneous 5-Axis motion

    Specifications

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    Ведущий интегратор 3D-решений в России и СНГ Контакты:
    Адрес: ул. Рочдельская, д. 15, стр. 21 123376 Москва,
    Телефон:+7 495 374 60 07, Факс:+7 495 374 60 07, Электронная почта: info@siusystem.ru